Evolving Needs for Intelligent Airtightness Testing Equipment
In modern industrial manufacturing, airtightness testing equipment acts as a critical “quality gatekeeper.” From waterproof testing for new energy vehicle battery packs to seal integrity verification for medical devices, testing accuracy and reliability are directly tied to product safety and corporate reputation.
Core Requirements Analysis:
- Precision Data Acquisition: Capable of monitoring minute pressure changes as small as 0.1 Pa to ensure detection accuracy.
- Harsh Environment Resilience: Maintains stable operation in industrial settings plagued by oil, moisture, and electromagnetic interference.
- Intelligent Interaction: Supports flexible switching of test programs to adapt to high-mix, low-volume production models.
- System Integration & Expandability: Must be compatible with factory management systems (e.g., MES, QMS) to enable quality data traceability.
- Deep Integration: An Intelligent Transformation Solution
In an innovative implementation with a renowned testing equipment manufacturer, Hirays, JIERUICC Industrial Panel PCs were deeply integrated into their full line of airtightness testing equipment, achieving three core upgrades:
- Intelligent Control Hub
- Simplified complex testing procedures into intuitive touchscreen operations via customized HMI interfaces.
- Displayed real-time key parameters like pressure decay curves and leak rates, supporting data trend analysis.
- Integrated recipe management functionality, allowing operators to quickly call up test parameters for different products.
- Multi-Protocol Data Gateway
- Connected high-precision pressure sensors via RS-485 interfaces.
- Utilized GPIO to control pneumatic component actuators, automating the testing process.
- Dual LAN port design supported equipment networking for real-time data upload to Quality Management Systems.
- 24/7 Operational Assurance
- IP65 rating ensured stable operation in damp, dusty environments.
- Wide-temperature operation (-20°C to 70°C) adapted to non-climate-controlled workshop floors.
- Shock-resistant design withstood mechanical vibrations during equipment operation.
- Technical Advantages: Solutions Tailored for Industrial Testing
Flexible Configuration Options
- 10-point Capacitive Touch Screen
- Display Sizes: Full range from 10.1″ to 23.8″ panels, meeting needs from portable testers to large testing stations.
- Processing Power: Intel 8th to 13th Gen Core processors, easily handling real-time data computation and graphics display.
- Expansion Capability: Optional expansion modules to add COM ports, GPIO interfaces, and meet special sensor connection requirements.
Industrial-Grade Reliability Design
- Fanless, all-aluminum alloy structure for effective dust protection and heat dissipation.
- Wide-range power input (9-36VDC), adaptable to voltage fluctuations in industrial settings.
- Front panel IP65 protection, directly resisting oil, water, and moisture ingress.
Professional Interface Configuration
- 4x USB 3.0 Ports: For quick import of test programs and export of test reports.
- 2x Gigabit LAN Ports: Enabling equipment networking and remote diagnostics.
- Multiple COM Ports (supporting RS232/RS485): For connecting various industrial sensors.
- GPIO Interface: For direct control of indicators, alarms, and actuators.
- Application Results: Demonstrating the Value of Digital Testing
An Automotive Components Testing Case Study
Over 6 months of practical application, the Hirays testing equipment integrated with JIERUICC Industrial Panel PCs demonstrated significant advantages:
Efficiency Gains
- Test program switchover time reduced from 15 minutes to just 30 seconds.
- Daily test throughput increased by 45%.
- Operator training time reduced by 70%.
Quality Improvements
- Real-time test data recording achieved 100% quality traceability.
- False positive rate decreased from 1.2% to 0.05%.
- Data history-based predictive maintenance reduced equipment failure rate by 60%.
Cost Optimization
- Reduced paper record-keeping costs by approximately $11,000 USD / year.
- Decreased on-site service visits through remote diagnostics.
- Modular design lowered long-term maintenance costs.
- Why Choose JIERUICC as Your Industrial Automation Partner?
Customization Service Capabilities
We understand that each testing device has unique requirements. JIERUICC offers:
- Custom Interface Layout: Optimizing port placement based on your equipment structure.
- Deep Firmware Adaptation: Optimizing touch response for specific testing software.
- Appearance & Color Matching: Maintaining visual consistency with your equipment.
Full Lifecycle Support
- Technical support team providing 7×24 remote assistance.
- 5 to 10-year long-term supply guarantee.
- Rapid response to customization requests, with samples available within 15 days.
Proven Application Success
To date, over 400 units of Hirays airtightness testing equipment integrated with JIERUICC Industrial Panel PCs are operating stably across electronics, automotive, and medical industries, with the longest recorded trouble-free operation exceeding 58,000 hours.
Conclusion
In the Industry 4.0 era, the core competitiveness of intelligent testing equipment lies not only in detection accuracy but also in its level of digitalization and intelligence. JIERUICC Industrial Panel PCs, with their exceptional performance, rugged design, and flexible configuration, are becoming the preferred control platform for high-end testing equipment.
Take the Next Step
If you are developing next-generation airtightness testing equipment or seeking to upgrade the performance of your existing systems, our technical team is ready to provide:
- Personalized solution design.
- Online application guidance.
Visit www.jieruicc.com today or contact our technical consultants to discover how to inject intelligent capabilities into your testing equipment!
